Banner-Day

PLC Control

Banner-Day Panels are UL Listed

The PLC has become the cornerstone of the effort to maintain competitiveness in the bakery marketplace. Banner-Day has taken its engineering expertise in bakery systems and combined it with years of experience in machine automation to provide customers with a full range of PLC-based operation solutions.

23c-IMG 0483Simplicity with Advanced Control

The modern industrial PLC with HMI touchscreen interface provides operational flexibility and control that is unattainable with traditional relay logic controls.

Banner-Day PLC systems provide:

  • Customized control solutions for your specific application process(s)
  • Process network integration
  • Industry standard control components
  • Customized HMI touchscreens reflecting your system(s)
  • All Banner-Day control panels are UL-508A Listed
  • Control panels for:
    • Ovens
    • Griddles
    • Proofers
    • Conveyors
    • And more!

Ease of Process Management and Maintenance

PLC-controlled baking processes benefit from easily-accessible stored product recipes and implementation of product change-over using via the HMI touch screen interface.
Maintenance is improved by the PLC's capability to monitor and diagnose problems so that predictive maintenance can be performed minimizing process downtimes and loss of product.
Advanced process diagnostic tools can include process parameter trending and alarm histories.

PLC control upgrades are available to replace old and antiquated system control panels.

For more information, contact us.

Control Panels
Control Panels

Burners are high capacity ribbon burners utilizing natural, propane, or manufactured gasses. Burners are available in various lengths and ribbon configurations with capacities from 200 to 3,000 BTUs per inch of burner flame space.

In addition to standard ribbon burners, multi-zone burners feature a manifold assembly that enables you to adjust and balance the lateral heat across the oven zone.

Complete burner assembly can include the following:

  • Heavy pipe ribbon burner
  • Multi-zone Lateral Heat Adjustment Assembly
  • Burner Head plate assembly with:
    • Igniter locking collar
    • Flame observation port
    • Headplate gasket
  • Air/gas mixer
  • 2-Way Orifice Cock
  • Burner mounted igniter “S” bracket
  • Igniter
  • Drip shield(s)

For more information, contact us.

SmartBake® Rectification Ignitors:

Rec Ignitor

The SmartBake® rectification ignitor is designed to provide highly reliable ribbon burner ignition when used with a DSI system on both existing and new direct fired ovens. It is simple to install and adjust. Your (Ignitor?) settings and positioning are maintained through all oven operating conditions.

The rectification ignitor is constructed to spark to itself, direct fuel to the burner’s ignition point and facilitates rectification burner flame status monitoring. The SmartBake® rectification ignitor’s design allows independent adjustment of the ignition spark gap and provides a favorable flame rectification environment through all burner firing rates.

Rec Ignitor

Benefits and Features:

  • Easy to view and adjust ignitor positioning and spark
  • Less susceptible to graphite lubrication contamination
  • Gimbaled mounting fixture maintains burner ignitor spacing as the burner bows with heat
  • Long service life ignitor material
  • Constructed to allow ignitor assembly thermal expansion and contraction
  • Standard Rajah ignition cable connectors
  • Fits most oven ribbon burner application
  • Fits all traditional Baker-Perkins and APV style head plates
  • Fits left- or right-hand ovens

SmartBake® Burner Ignition and Flame Sensing for Conveyor Ovens

Rec Ignitor

SmartBake® Conveyor Oven Igniters and Flame Sensors are a versatile conveyor oven burner enhancement with a robust design that can be incorporated into both OEM and retrofit applications.

SmartBake® Conveyor Oven Igniters and Flame Sensors comply with NFPA regulations here in the United States and regulations in locations that require opposite side flame sensing such as Canada, Mexico, Europe and other markets.

Rec Ignitor
  • Easy to install
  • Low height profile
  • Provides highly reliable burner ignition & flame detection on conveyor oven ribbon burners
  • Rugged construction
  • Fits most conveyor oven applications

Also Available for Tray, Tunnel, Muffin Griddles and Other Ovens

Bent Rod Ignitor

bent-rod-ignitors

Flag Igniters: (for constant spark systems)

flag-ignitors

For more information on igniters for your oven or griddle application, contact us.

For more information on SmartBake® click here.

 

SmartBake® S6E

The SmartBake® S6E solid-state ignition module provides a high voltage spark to ignite and then monitors oven direct-fired ribbon burners utilizing flame rectification technology. Features of the SmartBake® S6E module include:

  • Burner Ignition and Flame Monitoring
  • Controls Burner Solenoid Gas Valve(s)
  • 10 sec. Flame Fail Response Time
  • One Automatic Burner Relight Attempt
  • On / Off / Test – Reset Switch
  • Dual Color LED Indicates “Burner On” (GREEN) / “Burner Flame Failure” (RED)
  • Integral ISPU-3 Assembly with Detachable Wiring Connector & Diagnostic Monitoring LED
  • Terminal Strip with Finger Safe, Box Lug Connections
  • Rajah High Voltage Ignition Connector
  • 24V AC Maintenance Test Port; Enables Local Burner Control and Testing
  • Use Class C, Type 3B Suppression Ignition Cable
  • Enclosed (Dust Protection) and Open (Integral Mounting Plate) Versions Available.

For more information, contact us.